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Cost-Effective Performance Industrial Equipment Nitrogen Gas Piston Reciprocating Booster Compressor
Description&Advantages
Product Descriptions:
The Nitrogen Gas Compressor manufactured by ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.
Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.
As a specialty gas compressor, this model can also compress gases like helium, natural gas, LPG, associated petroleum gas, hydrogen, argon, ethylene, propylene, propane, chloromethane, chloroethane, ethylene oxide, perfluoroethane, carbon monoxide, ammonia, dimethyl ether, carbon dioxide, and coal gas. It’s widely used in industries like petroleum, chemical, fertilizer, metallurgy, industrial gases, fuel gas, food, and more.
Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor. It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults
Product Parameters
| Model | Flow m3/h | Inlet Pressure (Mpa) |
Outlet Pressure (Mpa) |
Weight (Kg) |
Power (Kw) |
| VW-6/16-24 | 360 | 1.6 | 2.4 | 2600 | 110 |
| VW-6/(0-1.62)-(5-21) | 360 | 0-0.162 | 0.5-2.1 | 2350 | 75 |
| WW-26.7/0.5-10 | 1602 | 0.05 | 1 | 4500 | 250 |
| DW-2/0.2-16 | 120 | 0.02 | 1.6 | 1500 | 22 |
| WW-3/8 | 180 | normal pressure | 0.8 | 1500 | 22 |
| 2VW-50/3.5 | 3000 | normal pressure | 0.35 | 6000 | 220 |
| 2VW-16.7/0.5-20 | 1002 | 0.05 | 2 | 6500 | 185 |
| ZW-0.6/6-10 | 36 | 0.6 | 1 | 760 | 5.5 |
| ZW-0.8/12 | 48 | normal pressure | 1.2 | 1200 | 7.5 |
| DW-9.5/7 | 570 | normal pressure | 0.7 | 2600 | 55 |
| VW-4.5/0.5-10 | 270 | 0.05 | 1 | 2100 | 37 |
| 2VW-25/25 | 1500 | normal pressure | 2.5 | 2100 | 250 |
| 2VW-50/3.5 | 3000 | normal pressure | 0.35 | 6000 | 220 |
| DW-4.5/0.5-13 | 270 | 0.05 | 1.3 | 2500 | 18.5 |
| ZW-0.46/(5-10)-(15-20) | 27.6 | 0.5-1.0 | 1.5-2.0 | 850 | 11 |
| VW-5.6/(1.5-2)-25 | 27.6 | 0.15-0.2 | 2.5 | 2000 | 55 |
| V-6.5/(1-3)-7 | 390 | 0.1-0.3 | 0.7 | 1900 | 37 |
| WW-2.5/3-250 | 150 | 0.3 | 25 | 3500 | 110 |
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FAQ
Q:Are you a factory?
A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.
Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.
Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.
Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products
Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard against any potential damage during the shipping process.
Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.
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| After-sales Service: | Local Teams |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Customized |
| Cooling System: | Air Cooling/Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Customized |
| Samples: |
US$ 40000/Set
1 Set(Min.Order) | |
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| Customization: |
Available
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How Do You Maintain a Gas Air Compressor?
Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:
1. Read the Manual:
Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.
2. Check and Change the Oil:
Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.
3. Inspect and Replace Air Filters:
Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.
4. Drain Moisture from the Tank:
Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.
5. Check and Tighten Connections:
Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.
6. Inspect Belts and Pulleys:
If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.
7. Clean the Exterior and Cooling Fins:
Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.
8. Schedule Professional Servicing:
While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.
9. Follow Safety Precautions:
When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.
By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.
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What Is the Role of Air Receivers in Gas Air Compressor Systems?
Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:
1. Storage and Stabilization:
The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.
By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.
2. Pressure Regulation:
Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.
Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.
3. Condensate Separation:
During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.
4. Energy Efficiency:
Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.
The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.
5. Air Quality Improvement:
Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.
In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.
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What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-04-10