Product Description
Company Profile
ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
Product Description
Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor
In the chemical industry, piston compressors are used for a variety of functions, including:
Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html product-list-1.html
Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.
Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.
Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.
Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications
When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:
Type of gas or air being compressed – Different types of gases and air require different types of compression.
Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.
Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.
Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.
Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.
Basic information:Piston compressor model parameters:
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2–4 | 2–6 | 1–4 | ||||||
| Layout form/Type/Model | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:Diaphragm compressor model parameters
| Piston force | 250 | 160 | 110 | 80 | 60 | 45 | 35 | 45 | 10 |
| Types of compressed gas | Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane | ||||||||
| Discharge pressureMPa(G) | <=100 | ||||||||
| Compression levels | 1-3levels | ||||||||
| Layout form/Type/Model | M/D | D/L | D/L/Z | V/Z | L/Z | L/Z | |||
| Route(mm) | 210 | 210/1/0 | 180 | 180 | 150 | 130 | 130 | 105 | 70 |
| Rotating speed(rpm) | 260 | 360-420 | |||||||
| Maximum motor power(KW) | 355 | 250 | 200 | 160 | 110 | 55 | 30 | 22 | 18.5 |
| Skid mounted | skid mounted | ||||||||
| Digital Analog Computing | yes | ||||||||
| Systolic algorithm | According to demand | ||||||||
| Test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | Carry out nitrogen or air full-load mechanical operation test according to quality requirements | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Detailed Photos
After Sales Service
We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
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| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Maintain a Gas Air Compressor?
Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:
1. Read the Manual:
Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.
2. Check and Change the Oil:
Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.
3. Inspect and Replace Air Filters:
Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.
4. Drain Moisture from the Tank:
Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.
5. Check and Tighten Connections:
Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.
6. Inspect Belts and Pulleys:
If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.
7. Clean the Exterior and Cooling Fins:
Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.
8. Schedule Professional Servicing:
While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.
9. Follow Safety Precautions:
When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.
By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.
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What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
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What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2024-02-18
China supplier Competitive Price High Capacity Purity Pressure Piston Diaphragm Gas Compressor 12v air compressor
Product Description
Company Profile
ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of compressor equipment solutions.
Product Description
Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Parameters
The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.
| Hydrogen gas production compressor | |||||
| parameter industry | hydrogen from natural gas | Hydrogen from coke oven gas | Chemical tail gas recovery | Fluorine alkali tail gas recovery | other |
| Suction pressure MPa(G) | 0-0.5 | 0-0.2 | 0-1.0 | 0-0.1 | |
| discharge pressureMPa(G) | 1.0-3.0 | 0.8-2.3 | 1.5-3.0 | 0.8-2.5 | |
| capacity Nm3/min | 5-50 | 10-200 | 10-200 | 8-100 | |
| Compression levels | 1-3 | 1-4 | 1-6 | 1-5 | 1-6 |
| motor power(KW) | 30-2000 | ||||
| skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| systolic algorithm | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
| Hydrogen filling compressor + hydrogen refueling station compressor | |||||
| parameter industry | 45Mpahydrogen refueling station | 90Mpa hydrogen refueling station | Hydrogen tank truck | Hydrogen flushed into the bottle | High pressure hydrogen delivery |
| Suction pressure MPa(G) | 3-20 | 10-30 | 0.8-3.0 | 0.1-30 | 0.8-3.0 |
| discharge pressureMPa(G) | 45 | 90 | 20.0-22.20 | 15.0-20.0 | 5.2-20.0 |
| capacity Nm3/min | 200-2000 | 100-1000 | 300-2000 | 10-800 | 100-1500 |
| Compression levels | 1-2 | 1-2 | 1-3 | 1-2 | 1-2 |
| motor power(KW) | 30-200 | 30-185 | 75-315 | 3-160 | 22-200 |
| skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Finite Element Analysis | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
Detailed Photos
The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.
| Hydrogen gas production compressor | |||||
| parameter industry | hydrogen from natural gas | Hydrogen from coke oven gas | Chemical tail gas recovery | Fluorine alkali tail gas recovery | other |
| Suction pressure MPa(G) | 0-0.5 | 0-0.2 | 0-1.0 | 0-0.1 | |
| discharge pressureMPa(G) | 1.0-3.0 | 0.8-2.3 | 1.5-3.0 | 0.8-2.5 | |
| capacity Nm3/min | 5-50 | 10-200 | 10-200 | 8-100 | |
| Compression levels | 1-3 | 1-4 | 1-6 | 1-5 | 1-6 |
| motor power(KW) | 30-2000 | ||||
| skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| systolic algorithm | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
| Hydrogen filling compressor + hydrogen refueling station compressor | |||||
| parameter industry | 45Mpahydrogen refueling station | 90Mpa hydrogen refueling station | Hydrogen tank truck | Hydrogen flushed into the bottle | High pressure hydrogen delivery |
| Suction pressure MPa(G) | 3-20 | 10-30 | 0.8-3.0 | 0.1-30 | 0.8-3.0 |
| discharge pressureMPa(G) | 45 | 90 | 20.0-22.20 | 15.0-20.0 | 5.2-20.0 |
| capacity Nm3/min | 200-2000 | 100-1000 | 300-2000 | 10-800 | 100-1500 |
| Compression levels | 1-2 | 1-2 | 1-3 | 1-2 | 1-2 |
| motor power(KW) | 30-200 | 30-185 | 75-315 | 3-160 | 22-200 |
| skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Finite Element Analysis | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
| Warranty: | 1 Year |
|---|---|
| Lubrication Style: | Oil-Free |
| Cooling System: | Water Cooling or Air Cooling |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
Can Gas Air Compressors Be Used for Gas Line Maintenance?
Gas air compressors can be used for certain aspects of gas line maintenance, primarily for tasks that require compressed air. Here’s a detailed explanation:
1. Clearing Debris and Cleaning:
Gas air compressors can be utilized to clear debris and clean gas lines. Compressed air can be directed through the gas lines to dislodge and remove dirt, dust, rust particles, or other contaminants that may accumulate over time. This helps maintain the integrity and efficiency of the gas lines.
2. Pressure Testing:
Gas line maintenance often involves pressure testing to ensure the lines can withstand the required operating pressures. Gas air compressors can provide the necessary compressed air to pressurize the lines for testing purposes. By pressurizing the gas lines with compressed air, technicians can identify any leaks or weaknesses in the system.
3. Leak Detection:
Gas air compressors can also be used in conjunction with appropriate leak detection equipment to identify and locate gas leaks in the gas lines. Compressed air can be introduced into the lines, and the detection equipment can then identify any areas where the compressed air escapes, indicating a potential gas leak.
4. Valve and Equipment Maintenance:
Gas line maintenance may involve the inspection, maintenance, or replacement of valves and associated equipment. Compressed air can be used to clean and blow out debris from valves, purge lines, or assist in the disassembly and reassembly of components.
5. Pipe Drying:
Gas air compressors can aid in drying gas lines after maintenance or repairs. By blowing compressed air through the lines, any residual moisture can be removed, ensuring the gas lines are dry before being put back into service.
6. Precautions and Regulations:
When using gas air compressors for gas line maintenance, it is essential to follow safety precautions and adhere to relevant regulations. Gas line maintenance often involves working in hazardous environments, and proper training, equipment, and procedures must be followed to ensure the safety of personnel and the integrity of the gas system.
It is important to note that gas air compressors should not be used directly for pressurizing or transporting natural gas or other combustible gases. Gas line maintenance tasks involving gas air compressors primarily focus on using compressed air for specific maintenance and testing purposes, as outlined above.
In summary, gas air compressors can be useful for certain aspects of gas line maintenance, including clearing debris, pressure testing, leak detection, valve and equipment maintenance, and pipe drying. However, it is crucial to follow safety guidelines and regulations when working with gas lines and compressed air to ensure the safety and integrity of the gas system.
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What Industries Commonly Use Gas Air Compressors?
Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:
1. Construction Industry:
The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.
2. Mining Industry:
In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.
3. Oil and Gas Industry:
The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.
4. Manufacturing and Industrial Sector:
In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.
5. Automotive Industry:
The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.
6. Agriculture and Farming:
Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.
7. Food and Beverage Industry:
In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.
8. Pharmaceutical and Healthcare Sector:
The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.
These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.
editor by CX 2023-11-16
China high quality Gv-8/8~160 High Pressure 400bar Helium Hydrogen Gas Air Screw Diaphragm Compressor air compressor CHINAMFG freight
Product Description
Reciprotating Oil-Free Diaphragm/Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantage
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
Specification
| Model | GV-15/30-200 | Remarks | ||
| Volume Flow | Nm3/h | 15 | No-Standard | |
| Working pressure | Suction pressure: | 3.0MPa | No-Standard | |
| Exhaust pressure: | 20MPa | No-Standard | ||
| Cooling Method | Water-Cooled | No-Standard | ||
| Intake temperature | °C | 0~30 | ||
| Inlet pressure | MPa | 0.3~0.4 | ||
| Discharge temperature | °C | ≤45ºC | ||
| Noise | dB(A) | ≤80 | ||
| Power/Frequence | V/Hz | 380/50 | No-Standard | |
| Motor Power | KW | 2.2~45 | ||
| Crankshaft speed | r/min | 420 | ||
| Overall dimension | L/mm | 1400 | ||
| W/mm | 1000 | |||
| H/mm | 1200 | |||
| Principle: | Displacement Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Low Noise |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
|
|
|---|
What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2023-09-28
China Best Sales High Pressure 400bar Hydrogen Gas Air Screw Diaphragm Compressor air compressor price
Product Description
Reciprocating Completely Oil-Free Diaphragm/Piston Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CZPT impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
GV Model Specification
| Number | Model | Cooling water consumption(t/h) | Exhaust volume Nm3/h) |
Intake pressure (MPa) |
Exhaust pressure (MPa) |
Overall dimension LxWxH(mm) |
Weight (t) |
Motor power (KW) |
| The piston stroke of the following products is 70mm | ||||||||
| 1 | GV-8/8-160 | 0.5 | 8 | 0.8 | 16 | 1310x686x980 | 0.65 | 3 |
| 2 | GV-10/6-160 | 0.8 | 10 | 0.6~0.7 | 16 | 1200x600x1100 | 0.5 | 4 |
| 3 | GV-10/8-160 | 0.8 | 10 | 0.8 | 16 | 1330x740x 1080 | 0.65 | 4 |
| 4 | GV-10/4-160 | 0.8 | 10 | 0.4 | 16 | 1330x740x1000 | 0.65 | 4 |
| 5 | GV-7/8-350 | 0.8 | 7 | 0.8 | 16 | 1300x610x920 | 0.8 | 4 |
| 6 | GV-15/5-160 | 0.8 | 15 | 0.5 | 16 | 1330x740x920 | 0.7 | 5.5 |
| 7 | GV-5/7-350 | 1 | 5 | 0.7 | 35 | 1400x845x1100 | 0.8 | 5.5 |
| The piston stroke of the following products is 95mm | ||||||||
| 8 | GV-5/200 | 0.4 | 5 | Normal pressure | 20 | 1500x780x1080 | 0.75 | 3 |
| 9 | GV-5/1-200 | 0.3 | 5 | 0.1 | 20 | 1520 x 800 x 1050 | 0.75 | 3 |
| 10 | GV-11/1-25 | 0.6 | 11 | 0.1 | 2.5 | 1500x780x1080 | 0.85 | 4 |
| 11 | GV-12/2-150 | 1 | 12 | 0.2 | 15 | 1600x776x1080 | 0.75 | 5.5 |
| 12 | GV-20/W-160 | 0.8 | 20 | 1 | 16 | 1500x800x 1200 | 0.8 | 5.5 |
| 13 | GV-30/5-30 | 0.8 | 30 | 0.5 | 1 | 1588x 768 x 1185 | 0.98 | 5.5 |
| 14 | GV-10/1-40 | 0.4 | 10 | 0.1 | 4 | 1475 x 580×1000 | 1 | 5.5 |
| 15 | GV-20/4 | 0.6 | 20 | Normal pressure | 0.4 | 1500x900x1100 | 1 | 5.5 |
| 16 | GV-70/5-10 | 1-5 | 70 | 0.5 | 1 | 1595 x 795 x 1220 | 1 | 5.5 |
| 17 | GV-8/5-210 | 0.4 | 8 | 0.5 | 21 | 1600 x 880×1160 | 1.02 | 5.5 |
| 18 | GV-20/1-25 | 0.4 | 20 | 0.1 | 2.5 | 1450 x 840×1120 | 1.05 | 5.5 |
| 19 | GV-20/10 – 350 | 1.2 | 20 | 1 | 35 | 1500x750x1140 | 0.8 | 7.5 |
| 20 | GV-15/5-350 | 1-05 | 15 | 0.5 | 35 | 1600 x 835x 1200 | 1 | 7.5 |
| 21 | GV-20/8-250 | 1.2 | 20 | 0.8 | 25 | 1520x825x1126 | 1 | 7.5 |
| 22 | GV-12/5-320 | 1.2 | 12 | 0.5 | 32 | 1600 x 835x 1130 | 1 | 7.5 |
| 23 | GV-15/8-350 | 1.1 | 15 | 0.8 | 35 | 1520x820x1160 | 1.02 | 7.5 |
| 24 | GV-18/10-350 | 1.2 | 18 | 1 | 35 | 1255 x 800 x 1480 | 1.2 | 7.5 |
| 25 | GV-35/4-25 | 0.3 | 35 | 0.4 | 2.5 | 1500x810x1100 | 1 | 7.5 |
| 26 | GV-50/6.5-36 | 2.25 | 50 | 0.65 | 3.6 | 1450x850x1120 | 1.048 | 7.5 |
| 27 | GV-20/5-200 | 1-2 | 20 | 0.5 | 20 | 1500x780x1080 | 0.8 | 7.5 |
| The piston stroke of the following products is 130mm | ||||||||
| 28 | GV-20/3-200 | 1.2 | 20 | 0.3 | 20 | 2030 x 1125 x 1430 | 1.8 | 15 |
| 29 | GV-25/5 -160 | 1.2 | 25 | 0.5 | 16 | 1930 x 1150 x 1450 | 1.8 | 15 |
| 30 | GV-40/0.5-10 | 1.2 | 40 | 0.05 | 1.00 | 2035 x 1070 x 1730 | 1.8 | 15 |
| 31 | GV-20/200 | 1.2 | 20 | Normal pressure | 20 | 1850 x 1160 x 1400 | 1.85 | 15 |
| 32 | GV-90/30-200 | 1.2 | 90 | 3 | 20 | 2030 x 970 x 1700 | 1-8 | 22 |
| 33 | GV-30/8-350 | 2.4 | 30 | 0.8 | 35 | 2030 x 1125 x 1430 | 1.8 | 22 |
| 34 | GV-30/8-350 | 2.4 | 30 | 0.8 | 35 | 2040 x 1125 x 1430 | 1.8 | 22 |
| 35 | GV-60/10-160 | 3 | 60 | 1 | 16 | 1800 x 1100 x 1400 | 1.8 | 22 |
| 36 | GV-60/5-160 | 3 | 60 | 0.5 | 16 | 2030 x 1125 x 1430 | 1.8 | 22 |
| 37 | GV-40/10-400 | 2 | 40 | 1 | 40 | 2000 x 1150 x 1500 | 1.8 | 22 |
| 38 | GV-60/10-350 | 2.4 | 60 | 1 | 35 | 2070 x 1125 x 1430 | 1.8 | 22 |
| 39 | GV-30/5-350 | 2 | 30 | 0.5 | 35 | 1900 x 1130 x 1450 | 2 | 22 |
| 40 | GV-40/2.5-160 | 2 | 40 | 0.25 | 16 | 1900 x 1130 x 1450 | 2 | 22 |
| 41 | GV-150/3.5-30 | 2 | 150 | 0.35 | 3 | 1900 x 1130 x 1450 | 2 | 22 |
| 42 | GV-70/2.5-80 | 2 | 70 | 0.25 | 8 | 1880 x 1060 x 1400 | 2.12 | 22 |
| 43 | GV-80/2.5-80 | 2 | 80 | 0.25 | 8 | 1880 x 1060 x 1400 | 2.12 | 22 |
| 44 | GV-120/3.5-12 | 3.6 | 120 | 0.35 | 1.2 | 2030 x 1045 x 1700 | 2.2 | 22 |
| 45 | GV-100/7-25 | 1.2 | 100 | 0.7 | 2.5 | 2030 x 1045 x 1700 | 1.9 | 30 |
| 46 | GV-50/5-210 | 2 | 50 | 0.5 | 21 | 1900 x 1130 x 1450 | 2 | 30 |
| 47 | GV-80/5-200 | 2 | 80 | 0.5 | 20 | 1900 x 1130 x 1450 | 2 | 22 |
| 48 | GV-40/5-350 | 2 | 40 | 0.5 | 35 | 1900 x 1130 x 1450 | 2 | 30 |
| Principle: | Reciprocating Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
|
|
|---|
A Buyer’s Guide to Air Compressor Types
There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with two pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.
Single-stage air compressors
A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places.
These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money.
Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs.
A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life.
Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the two types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.
Rotary vane compressors
Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application.
While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor.
A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor.
Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last nine to eighteen months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty.
Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
Rotary vane compressors with low-noise models
If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality.
This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating.
Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines.
If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for two to five diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond.
The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
Rotary vane compressors with two pistons
The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones.
The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below.
The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose one with the lowest price tag. You can also opt for rotary vane compressors that are oil-free.
Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young.
These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.
editor by CX 2023-05-15