Tag Archives: water lubricated screw compressor

China supplier Oil & Gas Synchronous Water Lubrication Rotary Screw Oil-Free Textile Water Lubricated Screw Air Compressor manufacturer

Product Description

Product Details

Product Name: CHINAMFG Mini Stationary Air Compressor 
Model number: ZW-7.5
Maximum Pressure:10BAR/145PSI
Working Pressure: 7 – 10bar (100 – 145psi) 
Air Delivery/capacity: 1 – 1.2m3/min 
Motor Power: 7.5kw/10hp 
Lubricating Water Amount: 20 L
Rotation Rate : 2940 rpm
Noise Level: 70 dBA
Type of Driving: Directly Driven
Type of Cooling: Air Cooling/Water Cooling 
Dimension: 1135×800×1000 mm
Weight: 480kg
Air Outlet Discharge Size: G1″

Parameters

MODEL  MAXIMUM WORKING PRESSURE FREE AIR DELIVERY* OF UNIT AT WORKING PRESSURE MOTOR NOISE LEVEL Lubricating Water Rotation Rate AIR OUTLET DISCHARGE SIZE WEIGHT DIMENSIONS
Amount
Bar PSI l/s CFM m3/min kW HP dBA L rpm (mm) KG (mm)
ZW-7.5 7 102 20 43 1.2 7.5 10 61 20 2940 G1 480 1135×800×1000
8 116 18 39 1.1
10 145 17 36 1
ZW-11 7 102 27 57 1.6 11 15 61 20 2940 G1 500 1135X800×1000
8 116 25 54 1.5
10 145 22 46 1.3
ZW-15 7 102 40 86 2.4 15 20 61 27 2940 G1 520 1400×1000×1200
8 116 38  82 2.3
10 145 33  78 2
ZW-18.5 7 102 52 111 3.1 18.5 25 61 27 2940 G1 520 1400×1000×1200
8 116 47 100 2.8
10 145 42 89 2.5
ZW-22 7 102 62 132 3.7 22 30 61 27 2940 G1 560 1400×1000×1200
8 116 57 121 3.4
10 145 50 107 3
ZW-30 7 102 87 186 5.2 30 40 64 40 2940 G11/2 1050 1920×1170×1320
8 116 78 168 4.7
10 145 72 154 4.3
ZW-37 7 102 102 218 6.1 37 50 66 40 2940 G11/2 1050 1920×1170×1320
8 116 93 200 5.6
10 145 83 179 5
ZW-45 7 102 125 268 7.5 45 60 66 40 2960 G2 1610 1920×1170×1320
8 116 113 243 6.8
10 145 100 214 6
ZW-55 7 102 167 357 10 55 75 66 100 2960 G2 1610 1930×1320×1535
8 116 150 321 9
10 145 130 214 7.8
ZW-75 7 102 271 357 13 75 100 70 100 2960 G2 1880 1930×1320×1535
8 116 200 321 12
10 145 167 279 10
ZW-90 7 102 258 464 15.5 90 125 70 180 2970 DN80 2700 2150×1600×1000
8 116 233 429 14
10 145 208 357 12.5
ZW-110 7 102 333 554 20 110 150 72 200 2970 DN80 3100 2150×1600×1000
8 116 300 500 18
10 145 267 466 16 
ZW-132   7 102 417 893 25 132 180 72 240 2970 DN80 3250 2150×1600×1000
8 116 383 821 23
10 145 333 814 20

Advantages

√ Simple
One screw rotor and 2 gate rotors which are positioned at right angle to the axis constitute 2 compressing rooms. Therefore, the screw rotor with 6 grooves compresses as many as 12 times per rotation.
√ Quietness
Without applying thrust load to the axis direction of the rotor, the force in the circumference direction rotates quietly with good balance. As a result, the load to the bearing is lightened, minimizing the generation of noise or vibration.
√ Durability
The gate rotors are rotated following the rotation of the screw rotor along its gear. The water film formed on the screw rotor’s gear and the free floating mechanism maintains the high efficiency for a long time (in case of water lubrication).
√ High Efficiency
Since the lubrication water is jetted in the compressing process, the compression is done smoothly under almost even temperature, realizing ideal, safe and highly efficient compression with slow rotation (in case of water lubrication).

Comparison Water Lubricated oil-free single screw air compressor Dry oil-free double screw air compressor
Air Discharge Temp About 50ºC About 180-200ºC
Clearance Volume Rotor has been used twice through 1 circulation
No clearance volume left
Rotor has been used once through 1 circulation 
Existing clearance volume
Air Delivery Ideal isothemal compression,air delivery volume5%-12% more Energy lost due to hot air discharge
Efficiency Normally:59-6.4 kw/(m3/min) Normally:6.0-6.6 kw(m3/min)
Air Quality 100% oil-free Oil in the gear,high risk of air quality
Air Purity Purified by water,clean air after separation Directly compressed then discharge,containing dust and oil stain
Structure Balance Radial and axial loads cancel each other Radial load is not been balanced
Noise and Vibration Simple structure,Low vibration and less noise,Normally:60-65 dB(A) High frequency noise due to screw grinding,Normally:64-78 dB(A)
Durability Rotation speed 3000r/min,theoretically zeao load,long lifetime of screw(30000h),star wheel(50000h) Rotation speed 18000r/min,high loads on crews,short lifetime of screw(8000-18000h)
Installation Only a few spare parts,canbe installed and adjusted separately Complex construction,needs special technical support for installation
Maintenance Only replaced air filter and water filter,easy maintenance and low cost Many spare parts and less maintenance cycle,high cost

Application

Technical Solutions

Does the water corrode the air compressor system?
Water lubricated compressor is desirable to use pure drinking water standards,parts and materials is conform to the international standard grades of 304 and 316 stainless steel,will never rust.
Does the water affect the service life of bearings?
Uses a high-tech nanotechnology,customized silicon carbide bearing and ceramic bearing,lubrication with water directly,won’t any problems
Will the efficiency of water lubrication oil free compressor go down?
Technology is the only truly grasp the essence of a single screw manufacturing company in the world,inherited the Germany hundred processes and technologies,so the air end warranty for 2 years,the service life of up to 10 years or more,a single screw air end efficiency does not decrease more than 5% after 6 years.
Does the water form scale?
System uses pure water which is accord with driking water standards,water has been circulating in the system;and every 200hours total,the system will automatically change the water,make sure the water dows not increase the calcium content,and actively running a tempreature not higher than 50ºC,there is no risk of fouling.
Is the water content in water lubrication compressor air high?
After air compression,the water content has reached saturation,the water content of the compressed air only related to the tempreature,there is no relationship with other,the temperature of the compressed air generated by water lubrication unit is not higher than 50ºC,so the water lubricated compressed air moisture than other types of compressors units.

Sales Service

 Professional online consultant to solve your question about compressor system.

√ Free site design consultant, and energy saving solution to help you save operation cost.

√ Negotiable technician available to service machinery overseas.

√ Online professional after-service until solve the problem.

√ 1 year warranty after commissioning or 16 months against shipping date, it depends on which 1 come firstly for the whole
machine(except maintenance consumable).

√ A sufficient number of spare parts are available, make sure the good after service.

Certificate

About Mikovs
 

Mikovs Compressor      

  • Founded in 2011
  • Main product: air compressors, air dryers and air filters
  • Professional R&D team, accept customization order
  • Strong quality control team, quality is strictly controlled
 

RFQ

Q1. Are you trading company or manufacture ?

A: We are professional manufacture of screw air compressor more than 8 years.

 

Q2. How long is the delivery time ?

A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?

A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

  

Q4. How about your after-sales service ?

A: 1.Provide customers with installation and commissioning online instructions.

2. Well-trained engineers available to overseas service.

3.Worldwid agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?

 A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

 Q6. Do you have any certificate ?

 A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?

 A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance,
and consider the actual environment.

 

Q8. How do you control quality ?

A: 1.Raw- material in checking.

  2.Assembly.

 3.Worldwid after service available.arrange our engineers to help you training and installation.

 

 

Q9. Do you offer OEM service ?

A: Yes.

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Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Customization:
Available

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

air compressor

Can Gas Air Compressors Be Used in Agriculture?

Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:

1. Pneumatic Tools and Equipment:

Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.

2. Irrigation Systems:

Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.

3. Grain Handling and Storage:

Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.

4. Cleaning and Maintenance:

In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.

5. Livestock Operations:

Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.

6. Portable and Versatile:

Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.

7. Remote Locations:

In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.

8. Considerations:

When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.

In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.

air compressor

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China supplier Oil & Gas Synchronous Water Lubrication Rotary Screw Oil-Free Textile Water Lubricated Screw Air Compressor   manufacturer China supplier Oil & Gas Synchronous Water Lubrication Rotary Screw Oil-Free Textile Water Lubricated Screw Air Compressor   manufacturer
editor by CX 2024-02-01