China best CHINAMFG China Electric Direct Driven Rotary Screw Air Compressor air compressor parts

Product Description

XCMG China Electric Direct Driven Rotary Screw Air Compressor

Product Description

Noise enclosure
It is designed into fully-closed mute box, in which sound-absorbing sponge are attached for effective absorption of noise,thereby making the noise 3-5dB(A) lower than that made by the compressors of the same kind.It is reasonably structured overall and very easy to maintain and repair.

Control Panel
Intelligent microcomputer-based control technology can monitor and control in all aspects the complete machine following your instructions. Remote control realizes unattended operation, and the user-friendly human-machine interface displays instructions and parameters in written form. Also, it can function to self diagnose faults,give warning and automatically regulate the capacity.

Motor
First-class motors are adopted, with the level of protection being Ip54 and insulation level being F.overall and very easy to maintain and repair.

Cooler
It is designed for low temperature difference to increase heat exchange area, and ideal to be applied to high-temperature and high-humidity operating environment.

Configuration characteristics
1. A precisely-made central bracket is used to keep the motor aligned permanently with the bare compressor
2. A highly resilient coupling is adopted to make the compressor operate smoothly, and the elastomer is long in useful life
3. The exhaust pipe adopts double-layer bellows, and the oil circuit adopts specially-made temperature-resistant 125º C high-pressure hose
4. For the extremely high temperature condition in some districts, the large-area plate heat exchange and high-efficiency water chiller are used
5. High-quality shaft coupling elastic body can buffer and compensate for the imbalanced moment of operation.

Product Parameters

 

Model

Air flow

pressure

Motor power

Caliber

Noise

Cooling air volume

Cooling water

m ³/min

MPa

kW

dB(A)

m ³/min

L/min

LA-7GA

1.35

0.7

7.5

G1/2

62±2

32.5

 

1.25

0.8

1.01

1

0.9

1.25

LA-11GA

1.8

0.7

11

G3/4

63±2

50

1.78

0.8

1.55

1

1.3

1.25

LA-15GA

2.5

0.7

15

G3/4

63±2

50

2.4

0.8

2.1

1

1.8

1.25

LA-18GA

3.1

0.7

18.5

G1

64±2

100

3

0.8

2.7

1

2.3

1.25

LA-22GA/W

3.8

0.7

22

G1

64±2

110

14.5

3.7

0.8

3.2

1

2.8

1.25

LA-30GA/W

5.4

0.7

30

G1

65±2

145

20

5.25

0.8

4.5

1

3.9

1.25

LA-37GA/W

6.6

0.7

37

G1 ½

65±2

145

25

6.6

0.8

5.9

1

4.8

1.25

LA-45GA/W

8.4

0.7

45

G1 ½

66±2

185

30

8

0.8

7.4

1

6.4

1.25

LA-55GA/W

10.8

0.7

55

G2

68±2

220

39.9

10

0.8

9.1

1

8

1.25

LA-75GA/W

13.8

0.7

75

G2

72±2

250

51

13

0.8

11.8

1

10.3

1.25

LA-90GA/W

17.1

0.7

90

G2

72±2

270

61

17

0.8

15.2

1

12.5

1.25

LA-110GA/W

21.2

0.7

110

G2 1/2

75±2

420

79

20

0.8

17.1

1

15.4

1.25

LA-132GA/W

25

0.7

132

G2 1/2

75±2

460

91

24.3

0.8

21

1

17.5

1.25

LA-160GA/W

30.5

0.7

160

G2 1/2

75±2

510

105

29.2

0.8

26.9

1

22.5

1.25

LA-185GA/W

32.9

0.7

185

G2 1/2

75±2

510

123

31.9

0.8

29.1

1

25.5

1.25

LA-220GA/W

37

0.7

220

DN80

75±2

710

144

36.3

0.8

31.63

1

28.55

1.25

LA-250GA/W

45.8

0.7

250

DN80

75±2

800

163

44

0.8

39

1

35.5

1.25

Product Picture

Company Profile

FAQ

1: What kind terms of payment can be accepted?
A: For terms of payment, L/C, T/T, D/A, D/P, Western Union (can be) could accepted.
2: What certificates are available in Machinery?
A: For the certificate, we have CE, ISO, Gost, EPA(USA)CCC.
3: What about the delivery time?
A: 7-30 days after receiving the deposit.
4: What about the warranty time?
A: 12 months after shipment or 2000 working hours, whichever occuts first.
5. What about the Minimum Order Quantity?
A: The MOQ is 1 pcs.

After-sales Service: Overseas Service Center Available
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China best CHINAMFG China Electric Direct Driven Rotary Screw Air Compressor   air compressor partsChina best CHINAMFG China Electric Direct Driven Rotary Screw Air Compressor   air compressor parts
editor by CX 2023-10-04