China manufacturer 24 Hours Running Oil-Less Scroll Air Compressor for Medical Hospital Oxygen Generator Using air compressor parts

Product Description

Product Description

 China Manufacture Hot Sales Oil Free Scroll Air Compressor

Advantages1.   Large displacement: Displacement 10% higher than ordinary piston compressor.
2.   Energy-saving: Compared with a piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3.   Easy to operate: 24 hours unattended all day work, freeload automatically start, full load automatically shut down.
4.   Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
5.   Remote monitor: Computer remote monitoring data, normal operation data, and fault alarm, unattended
6.   Compressed gas 100% purity oil free gas
7.   Oil-Free Scroll Air End: 
No vibration and low noise interpret perfectly the genuine made in Germany. Big rotor, low speed of rotation and direct connection. 
8.   Motor: First-class motors are adopted, with the level of protection being IP54 and insulation level being F.
9.   Easy to operate: It is of beautiful appearance, stable performance, and economy.
10. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
A scroll compressor (also called spiral compressor, scroll pump and scroll vacuum pump) is a device for compressing air or refrigerant. It is used in air conditioning equipment, as an automobile supercharger (where it is known as a scroll-type supercharger) and as a vacuum pump.  Many residential central heat pump and air conditioning systems and a few automotive air conditioning systems employ a scroll compressor instead of the more traditional rotary, reciprocating, and wobble-plate compressors.

Detailed Images

Welcome your inquiry for more special process gas compressor to KEEPWIN: 

The type and parameters of the scroll profile determine the working process of the oil-free scroll air compressor. The design of the scroll profile is the core and key of the performance of the scroll air compressor. Based on differential geometry theory, calculates and deduces the mathematical model of the compression process of the scroll air compressor, makes mechanical analysis with the finite element method and simulates the whole balance system with dynamic simulation. High precision numerical control processing and testing technology transforms the theory into safe and reliable industrial products, providing users with stable equipment and excellent compressed air.

Product features

1) Silent mute and energy saving

The suction and exhaust are stable and keep high frequency so that the airflow pulsation is very small. The centrifugal fan for centrifugal air is used and the air duct is optimized to reduce the operation noise. The specific power is far lower than the traditional compressor, saving energy and environmental protection.

2) Clean and oil-free

During the operation of the equipment, there is no need to add lubricating oil, and the gas produced does not contain any oil, and at the same time, the occurrence of overheating life reduction caused by emulsification of oil compressor at low temperature is avoided.

3) Easy maintenance and low cost

The equipment has few parts, small volume, lightweight, no wearing parts, long service life, and very simple maintenance. Compared with the compressor with oil, there is no need to add lubricating oil, no oil mist filter, and the replacement cycle of main pipeline filter and the post-treatment filter element is greatly extended, which reduces the cost of pipeline cleaning and equipment maintenance, and there is no drainage treatment cost of oily wastewater.


Working principle

The moving disk rotates according to the sequence of figure 1-2-3-4-5. The moving and static disks mesh to form a number of crescent-shaped closed compression chambers. The gas is gradually compressed by the crescent-shaped compression chamber and then discharged from the exhaust port in the center of the static disk.

Technical Parameters

Product Name 2.2-5.5kW Silent Oil Free Scroll Air Compressor
Model KXW-0.24/8-M KXW-0.24/8-B KXW-0.40/8-M KXW-0.40/8-B KXW-0.60/8-M KXW-0.60/8-B
Capacity 240 L/min 240 L/min 400 L/min 400 L/min 600 L/min 600 L/min
Discharge pressure   0.5-0.8 MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa
Power   2.2KW 2.2KW 3.7KW 3.7KW 5.5KW 5.5KW
Speed    3200r/min 3200r/min 3200r/min 3200r/min 3200r/min 3200r/min
Voltage    220V/50Hz 220V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Noise   59±3 dB (A) 49±3 dB (A) 60±3 dB (A) 50±3 dB (A) 61±3 dB (A) 51±3 dB (A)
Cooling method Air cooling Air cooling Air cooling Air cooling Air cooling Air cooling
Controll method Automatic control Automatic control Automatic control Automatic control Automatic control Automatic control
Weight    110kg 120kg 120kg 210kg 160kg 250kg
This series of products has obtained ISO 8573-1 Class 0 oil-free certification, with few parts, small volume, light weight, small vibration, low noise, no wearing parts, long service life, recognized as silent and maintenance free products, providing clean compressed air for users.It has its own sound insulation cover, which is suitable for occasions with small displacement and strict noise requirements.

 

Inquiry to us!
Note:for the other customizing process water chiller & gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The gas flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

We view client satisfaction as the witness of our products utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship. 
• Innovation
    Provide innovative, stable products and services.
• Quality
    Deliver consistently superior performance and pursue every possible improvement. 
• Agility
    Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
    Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.
• OEM & ODM
According to the customer’s requirements to customize OEM or ODM products. And in order to let our customer to receive the whole good quality products, we packed all of the goods by polywood case free for them. 
• Contact Information
 Tel: -139-1068-4359

 

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After-sales Service: 1
Warranty: 1, 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 5280/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

What Industries Commonly Use Gas Air Compressors?

Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:

1. Construction Industry:

The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.

2. Mining Industry:

In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.

3. Oil and Gas Industry:

The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.

4. Manufacturing and Industrial Sector:

In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.

5. Automotive Industry:

The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.

6. Agriculture and Farming:

Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.

7. Food and Beverage Industry:

In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.

8. Pharmaceutical and Healthcare Sector:

The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.

These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.

China manufacturer 24 Hours Running Oil-Less Scroll Air Compressor for Medical Hospital Oxygen Generator Using   air compressor partsChina manufacturer 24 Hours Running Oil-Less Scroll Air Compressor for Medical Hospital Oxygen Generator Using   air compressor parts
editor by CX 2024-04-29